Why generic ERP does not fit
Your ERP thinks a shade
is a part number.
Every manufacturing system on the market assumes a fixed bill of materials: this product,
these parts, these quantities. That assumption holds for almost every industry — and it
collapses the moment two windows in the same house are different sizes.
What generic MRP expects
A fixed parts list
One product code, one recipe. To quote a second size you create a second product.
A plant offering roller shades from 22 to 96 inches in eighth-inch increments
would need 593 product codes for one fabric — before options.
SKU RS-3450-BO-IVR
fabric 2.08 yd
tube 1 ea
hem bar 1 ea
clutch 1 ea
What made-to-measure needs
A parametric bill of materials
One product, evaluated per line. The deductions, allowances and counts are rules a
workroom edits — not code a developer rewrites. Every quote, cut list and material
requirement follows automatically.
fabric_cut_W = ordered_W − 1 3/8"
tube_cut = fabric_cut_W + 1/8"
hem_bar_cut = fabric_cut_W − 1/8"
roll_up = 2.5 × π × tube_OD
fabric_drop = drop + roll_up + 3"
That single difference is why vertical products exist in this category at all, and it is
the thing this prototype is built around. Everything below runs on it.